SUSTAINABLE
OPERATIONS
Improving
responsibly

MORE COMPETITIVE AND MORE SUSTAINABLE

For us, there is a daily exercise of seeking results based on innovation, safety and sustainability in order to provide high quality cellulose and strategically manage our business.

RESPONSIBLE USE OF NATURAL RESOURCES

We are committed to improving our environmental performance. Since Veracel is a company guided by modern environmental technologies and cellulose manufacturing process, the efforts to improve performance is challenging, however, but seen as always possible. This is the case with waste management. We have reported a 99% average of recycled waste in recent years.

In addition, we have kept our 22.3 m³ record of water consumption to produce one ton of cellulose. These initiatives are already proving successful. We expect to stabilize processes, make new improvements and continuously evolve in the results.

99%
of industrial
waste are recycled

SUSTAINABLE ENERGY SOURCE

We have the continuous challenge of being more and more efficient in energy generation, while consuming energy responsibly. The partnership with an ethanol production plant, next to the Veracel site, is great for both companies. The burning of sugarcane pulp in an auxiliary boiler has become a great deal, transforming potentially polluting waste into an electric power generation source.

HOW WE PRODUCE OUR CELLULOSE

SEEDLING NURSERY

Our researchers select the best eucalyptus shoots arriving at the nursery for cultivation and adaptation and then take them to the field as seedlings for planting.

EUCALYPTUS PLANTING

After preparing the soil, our planting machines place and fertilize the seedlings. During the growth period, we carry out maintenance, monitoring and cleaning activities in the area.

HARVEST

Our harvesting structures are made up of containers adapted to serve as an administrative, food and warehouse support point for the teams. Our forest machine operators cut and prepare the eucalyptus trees for transport.

WOOD TRANSPORT

Special trucks transport the eucalyptus logs from the harvesting area to our factory, where the wood will undergo an industrial process for cellulose extraction.

FACTORY

The eucalyptus logs are cut into small pieces (chips), which are cooked at high temperature and pressure until obtaining the brown cellulose pulp that will be bleached through washing and chemical treatments and after dried using press and hot air steam to form the cellulose sheet. After drying, the cellulose sheet is cut, and the bales are packed for transport.

FROM BAHIA TO THE WORLD

The cellulose sheets are transported by truck to the BELMONTE MARITIME TERMINAL (Terminal Marítimo de Belmonte or TMB, in Portuguese). There, the cellulose sheets are loaded onto barges and taken to Portocel, in Espírito Santo. From Portocel, they are sent to international markets to produce tissue paper, writing papers and special papers.
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Seedling
Nursery
Our researchers select the best eucalyptus shoots arriving at the nursery for cultivation and adaptation and then take them to the field as seedlings for planting.
Eucalyptus Planting
After preparing the soil, our planting machines place and fertilize the seedlings. During the growth period, we carry out maintenance, monitoring and cleaning activities in the area.
Harvest
Our harvesting structures are made up of containers adapted to serve as an administrative, food and warehouse support point for the teams. Our forest machine operators cut and prepare the eucalyptus trees for transport.
Wood
transport
Special trucks transport the eucalyptus logs from the harvesting area to our factory, where the wood will undergo an industrial process for cellulose extraction.

Factory
The eucalyptus logs are cut into small pieces (chips), which are cooked at high temperature and pressure until obtaining the brown cellulose pulp that will be bleached through washing and chemical treatments and after dried using press and hot air steam to form the cellulose sheet. After drying, the cellulose sheet is cut, and the bales are packed for transport.
From Bahia
to
the world
The cellulose sheets are transported by truck to the BELMONTE MARITIME TERMINAL (Terminal Marítimo de Belmonte or TMB, in Portuguese). There, the cellulose sheets are loaded onto barges and taken to Portocel, in Espírito Santo. From Portocel, they are sent to international markets to produce tissue paper, writing papers and special papers.
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SUSTAINABLE FOREST PRACTICES

More than 2,000 people cooperate in the eucalyptus planting, cultivation, harvesting and production. All of this is done with high quality and safety and the best forest management practices, preserving the environment and the communities where we operate. Veracel makes part of eucalyptus wood from its production process available for sale to sawmills and timber organizations in the region. To learn more,click here.

INDUSTRIAL PRODUCTION WITH HIGH EFFICIENCY AND QUALITY

The eucalyptus wood is taken to the factory. After being washed, it is cut into chips (small pieces of wood) that pass through sieves to separate fractions that do not go to the cooking process. These fractions are placed in the biomass pile to be used in the steam and energy production and supply the factory. The selected chips go to cooking in the digester. At the end, we have brown colored pulp that goes on to the washing, bleaching and drying process to remove excess water. After drying, they are cut and packaged for transport.

PULP FROM BAHIA TO THE WORLD

The Veracel pulp production is transported in trucks to the Belmonte Maritime Terminal, which is 60 km away from the factory. From there, it travels on barges to Portocel in the state of Espírito Santo and then to different factories abroad.

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jumping-for-joy-m

WE GO BETTER BY SEA

Transporting our cellulose by barge means a sustainable choice with lower carbon emissions and less cargo vehicles along the BR101 highway in the Bahia-Espírito Santo stretch.

In continuous working mode, teams and crews take turns, operating 24 hours a day. While a barge is loaded in Belmonte, another one is on coastal navigation along the coast of the region. At the same time, a third one is unloaded in Barra do Riacho (Espírito Santo) and, upon arriving at the terminal, the tug boat is uncoupled from one barge and coupled to another, starting the return trip.

The barges have now a thermal camera whose objective is recording the movements of whales and small boats. The images are read by a software that emits different audible alarms when identifying any obstacle in front of the barge within a radius of up to two kilometers. That’s safety at sea!

Veracel helped identify
15,000 WHALES
visiting the Brazilian coast in 2019
Daily monitoring reported
5,000 TURTLES over
their reproductive seasons

JUBARTE WHALE: FROM BAHIA BY NATURE!

The population of Jubarte whales in the waters of southern Bahia has grown, and Veracel monitors and conserves these wonderful giants.

These whales visit the coast of Bahia in June-November for reproduction. We have made this nursery chosen by them an even safer place. During this period, they come to Bahia to mate and then return to the south pole. After 11 months, they come back to give birth and breastfeed their babies.

Photo: Milton Marcondes – Jubarte Whale Project